ECO-CAIRS: A Next-Generation Approach to Keratoconus Vision Correction

Keratoconus causes the cornea to weaken and bulge forward, creating irregular astigmatism and progressive visual distortion. For selected patients, adding tissue inside the cornea — rather than removing tissue — can help regularize its shape and improve vision. Over the past two decades, several forms of intracorneal ring segments have been developed. Each step brought important advances, moving the field from “off-the-peg” implants toward truly individualized treatment.

At ELZA, we offer the latest evolution of this concept: ECO-CAIRS, a technique that combines allogenic corneal tissue, femtosecond-laser precision, and extracorporeal corneal cross-linking (CXL). This approach builds on the strengths of earlier methods while addressing their limitations.

Femto-CAIRS at the ELZA Institute
Femto-CAIRS at the ELZA Institute

1. PMMA Intracorneal Ring Segments: the Original Concept

The Evolution of CAIRS

Traditional intracorneal ring segments (ICRS) are made of polymethylmethacrylate (PMMA), a transparent medical-grade plastic.

How they work
PMMA segments are placed into laser- or manually-created stromal tunnels. Their arc-shaped design applies gentle outward force to the surrounding cornea, flattening the cone and improving corneal symmetry.

Limitations
Because PMMA is manufactured in a limited set of fixed thicknesses and arc lengths, surgeons must choose from a predefined catalogue of shapes. This means the procedure is not fully customised to the individual corneal shape.
In addition, synthetic material differs biomechanically from human tissue, which may contribute to surface thinning, stromal melt or extrusion in rare cases.

Creation of the CAIRS segments with the femtosecond laser

2. CAIRS: Using Donor Corneal Tissue Instead of Plastic

The Evolution of CAIRS

The next major development was Corneal Allogenic Intrastromal Ring Segments (CAIRS). Instead of plastic, the segment is cut from donor corneal tissue.

Why this was an advance

  • The implant is made from the same material as the region of the patient’s cornea where it is implanted, the stroma.
  • The surgeon can manually shape the tunnels and the segment to approximate a customised fit.
  • The biological material spreads forces more naturally than rigid plastic.

Limitations

  • Hand-cutting both the tunnels and the tissue introduces variability.
  • Donor corneas are not typically sterilised to the degree required for implantation of stromal ring segments.
  • The segments contain living donor keratocytes, which theoretically may contribute to an immune response or rare cases of rejection.

3. Femto-CAIRS: Precision With a Femtosecond Laser

The Evolution of CAIRS

Femto-CAIRS introduced a major refinement: the tunnels and the allogenic segments are both shaped with a femtosecond laser, resulting in:

  • Highly reproducible depth and diameter

  • Smooth, consistent tunnel walls

  • Precisely defined arc lengths and widths

  • A more predictable effect on corneal shape

However, even with femtosecond-laser–cut segments, the softness of the tissue can still make insertion difficult.

4. ECO-CAIRS: Adding Extracorporeal Cross-Linking for Stability and Safety

ECO-CAIRS adds one important step: the allogenic segments are treated with ultra-high-fluence corneal cross-linking (CXL) outside the body before implantation. This step is based on recent research conducted at the ELZA Institute. [https://pubmed.ncbi.nlm.nih.gov/41212961/]

What extracorporeal CXL does

  1. Sterilizes the segment
    High-fluence UVA irradiation (30–60 J/cm²) eradicates bacteria and other pathogens.

  2. Eliminates donor keratocytes
    Keratocytes are highly sensitive to UVA. At these fluences, they lose viability, effectively creating a clean, acellular collagen scaffold.

  3. Makes the segment temporarily thinner and much stiffer
    Immediately after CXL, the segment becomes ~50–60% thinner.

    After implantation, the segment gradually rehydrates over several days and returns toward its original thickness.

  4. Allows the insertion of more tissue volume
    Because the segment is thinner at the moment of implantation, a larger volume of tissue can ultimately occupy the tunnel once rehydrated — potentially increasing the corneal flattening effect.

Why this matters for patients

  • Easier, more controlled insertion
  • No living donor cells within the implant
  • Reduced risk of immune reactions
  • Additional flattening potential due to greater final stromal volume
  • Fully laser-customised geometry for the individual cornea

 

5. Pre-Manufactured Allogenic Segments: Useful, But Not Fully Customised

The Evolution of CAIRS

Commercially available, pre-prepared allogenic segments offer the advantages of sterility and convenience.
However, because they are supplied in standardized shapes and sizes, customization is again limited to what the manufacturer provides — similar to PMMA implants, but using biological tissue.

They can be a good option in specific situations, but they do not provide the full flexibility and individualized design possible with femtosecond-laser–cut segments.

ECO-CAIRS at ELZA: Bringing All Technologies Together

The Result

ECO-CAIRS integrates:

  • Biocompatible donor corneal tissue

  • Laser-precise tunnel and segment geometry

  • Extracorporeal high-fluence CXL for sterilization, stiffness, and controlled volume

  • A customised, additive approach suited to corneas between ~50–70 D steepness and adequate stromal thickness

For many patients, the procedure can be combined later with ELZA-PACE or customised surface laser treatment to further refine corneal optics once healing is complete.

All approaches — PMMA ICRS, CAIRS, Femto-CAIRS, and ECO-CAIRS — remain valid and useful.
ECO-CAIRS simply represents the latest refinement, integrating the benefits of biological material, full laser customisation, and CXL-enhanced safety.

 
 

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